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Chevrolet Express
Platform: GMT Van

Headache Rack / Cab Guard

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Old Mar 11, 2015 | 9:40 PM
  #1  
dberladyn's Avatar
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Default Headache Rack / Cab Guard

I'm tossing back and forth on buying a steel divider to protect the front from the cargo in the back. The one thing I don't like is all the dividers on the market leave large air gaps. I carry a lot of dusty items (drywall related). I'd really prefer to seal the front from the back completely. I've been considering, or even leaning on using 3/4" plywood and trimming it tight. Is there any reason why I wouldn't want to do so? The one advantage of doing so allows the ease of mounting things to the divider. Simply screw them on anywhere you like.

Just looking for input. I imagine it wouldn't be easy to cut, probably have to go in two pieces lengthwise to get the right measurements/outline.
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Old Mar 12, 2015 | 7:46 PM
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I have a custom made divider out of wood and used a foam spray to fill the gaps between the wood end and the van walls. It is air tight, but sometimes is squeaks going over bumps. Even has a window in it so you can use rear view mirrow. .
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Old Mar 14, 2015 | 1:41 PM
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Thanks for your input. I'm glad you included the squeaky bit, obviously I do not want to go tight. Instead of spray foam, I think I'd be better to find a rubber to use as a gasket. You probably squeak because the foam isn't as giving as the material you really need. For me, I'd rather not leave the residue although honestly it's a work van, it's not likely anyones going to restore it to original condition in 20 years.

Would you have a pic? Did go in one piece? Two, three? I always have high demands on myself but I don't always follow through with them. I guess what I am trying to say is I usually dream up the best way to do someone and overthink it, which means it's not always the best.
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Old Mar 14, 2015 | 1:49 PM
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It was a two piece. Upper and lower.
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Old Mar 14, 2015 | 2:01 PM
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That's what I was so far thinking of doing. It seems to be the easiest way to get the right curves. I wish I didn't need a hole for the slider mechanism.
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Old Mar 14, 2015 | 11:18 PM
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I have a steel cage that I filled in with 1" pink foam insulation, then covered that with 1/2" osb plywood. It is not tight to the roof but you could do the same and make it tight(ish)
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