Axle upgrades / G80 axle question
#1
Axle upgrades / G80 axle question
My van has an open diff. Manual says 3.42 ratio (I think this is common for all the 6 speed equipped vans). Little homework says it's the GM 14-bolt 9.5" axle. Van also has stablitrak as it came standard starting in 2008 I think.
I know my 155" WB van is not a Jeep, I'm not trying to get into rock crawling or anything crazy. However, I would like to get something that is less likely to get me stuck in light off-road situations (sandy fire roads, etc)
I might have a lead on a dirt cheap G80 axle from a 2015 Express. The donor van also has 280k and a questionable service history, but it does run and drive.
Anyone know if the G80 axles on these vans are the auto locker or limited slip axles? Would the donor axle with 280k be worth the hassle of swapping?
It appears my other options are:
I know my 155" WB van is not a Jeep, I'm not trying to get into rock crawling or anything crazy. However, I would like to get something that is less likely to get me stuck in light off-road situations (sandy fire roads, etc)
I might have a lead on a dirt cheap G80 axle from a 2015 Express. The donor van also has 280k and a questionable service history, but it does run and drive.
Anyone know if the G80 axles on these vans are the auto locker or limited slip axles? Would the donor axle with 280k be worth the hassle of swapping?
It appears my other options are:
- ARB ARBRD197 Air locker
- Detroit Locker DT225C-135A
- Eaton Posi EAT19590
- Lockright PT 1950
- Eaton Detroit TrueTrac 914A538
#2
The G80 is a governor controlled "locker". It does also have a clutch pack that will provide a very slight limited slip action under normal conditions. There is no spring preload at all so the only force on the clutch pack in normal driving is from the forces on the spider gears in the differential. That's a lot of miles to want to swap in without rebuilding first!
I came across these guys searching a while back. I've been considering getting a rebuilt unit and swapping it into mine.
https://www.betperformance.com/produ...rential-parts/
I have a 9.5" 14-bolt... Might also look for a 10.5" that is lightly used.
I came across these guys searching a while back. I've been considering getting a rebuilt unit and swapping it into mine.
https://www.betperformance.com/produ...rential-parts/
I have a 9.5" 14-bolt... Might also look for a 10.5" that is lightly used.
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jamesm113 (November 27th, 2021)
#3
Gotcha, so the G80 is both a limited slip and an auto locker? Would I be looking at replacing just the clutches or gears and governor mechanism too?
Considering the cost and time of rebuilding the G80, I'd wonder if I'd be better off getting the TrueTrac (I believe it's a maintenance-free torsen limited slip) or even scraping together enough extra pennies for the ARB air locker system.
Considering the cost and time of rebuilding the G80, I'd wonder if I'd be better off getting the TrueTrac (I believe it's a maintenance-free torsen limited slip) or even scraping together enough extra pennies for the ARB air locker system.
#4
Last edited by Triaged; November 27th, 2021 at 2:45 PM.
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jamesm113 (November 27th, 2021)
#5
The G80 or Gov-lock differential provides limited slip action under normal conditions, as well as full lockup of the rear axle when the difference in wheel speed exceeds 100RPM. At that point there is 50/50 split of power between wheels on both sides. I think the clutches are there mostly to soften the locking engagement so it's not shock loaded.
Here are some excerpts taken directly from the manufacturer documentation:
I think it would work well for your application. If you're not rock crawling , and not hammering on the throttle like an ape, then they are durable too. I've been using them for about 15 years, and use them off-road (including beaches and sand), and they work great for me. No failures at 200k miles. They are a good inexpensive option, and easy to find. Open up the cover on the donor axle and see the condition it's in.
Here are some excerpts taken directly from the manufacturer documentation:
Limited-Slip Function
Under normal conditions, when the differential is not locked, a small amount of limited-slip action occurs. The gear separating force developed in the clutch pack is primarily responsible for this.
Under normal conditions, when the differential is not locked, a small amount of limited-slip action occurs. The gear separating force developed in the clutch pack is primarily responsible for this.
Locking Function
When the wheel-to-wheel speed difference is 100 RPM or more, the flyweights of the governor will fling out and one of them will contact an edge of the latching bracket. ... At this point, the force of the self-energizing clutches and the side gear separating force combine to hold the side gears to the differential case in the locking stage ...
The entire locking process occurs in less than 1 second. The process works with either the left or right wheel spinning, due to the design of the governor and cam mechanism ...
When the wheel-to-wheel speed difference is 100 RPM or more, the flyweights of the governor will fling out and one of them will contact an edge of the latching bracket. ... At this point, the force of the self-energizing clutches and the side gear separating force combine to hold the side gears to the differential case in the locking stage ...
The entire locking process occurs in less than 1 second. The process works with either the left or right wheel spinning, due to the design of the governor and cam mechanism ...
Locking Differential Torque-Limiting Disc
The locking differential design was modified in mid-1986 to include a load-limiting feature to reduce the chance of breaking an axle shaft under abusive driving conditions.
The locking differential design was modified in mid-1986 to include a load-limiting feature to reduce the chance of breaking an axle shaft under abusive driving conditions.
I think it would work well for your application. If you're not rock crawling , and not hammering on the throttle like an ape, then they are durable too. I've been using them for about 15 years, and use them off-road (including beaches and sand), and they work great for me. No failures at 200k miles. They are a good inexpensive option, and easy to find. Open up the cover on the donor axle and see the condition it's in.
The following users liked this post:
jamesm113 (November 27th, 2021)
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