Cavalier Starting in the 1980s. the Cavalier made a name for itself by offering an affordable 2 and 4 door compact.
Platform: J-body

Thermostat anf manifold

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Old Apr 29, 2010 | 5:32 PM
  #1  
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From: Saint Amant, Acadiana
Default Thermostat anf manifold

Do I have to remove the exhaust manifold to replace the thermostat?
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Old Apr 29, 2010 | 8:05 PM
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What year? What engine?
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Old Apr 30, 2010 | 6:11 AM
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2003 2.2 L
I think the thermostat is right under that exhaust manifold?
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Old Apr 30, 2010 | 10:42 PM
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This is right from the service manual. There were pictures but I do not know how to post them.


If equipped with an automatic transmission, remove the exhaust manifold.
Drain the cooling system.

Remove the thermostat housing to water pump feed pipe bolts.

Remove the thermostat housing to water pump feed pipe.

Remove the thermostat.
Installation Procedure

Install the thermostat.

Install the thermostat housing to water pump feed pipe.
Notice: Refer to Fastener Notice in Service Precautions.
See: Service Precautions\Vehicle Damage Warnings\Fastener Notice

Install the thermostat housing to water pump feed pipe bolt. Tighten the thermostat housing to water pump feed pipe bolt to 10 Nm (18 inch lbs.) .
If equipped with an automatic transmission, install the exhaust manifold.
Fill the cooling system.
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Old May 1, 2010 | 7:00 AM
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Thanks! Thermostat, here I come ...
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Old May 13, 2010 | 10:02 AM
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Today I finally had time to take care of it. I couldn't get off exhaust nuts. Instead of soaking them and waiting I decided to give it a try without removing the manifold. Turned out it's possible, I was able to get that pipe out from there!
Yes, it is a 2.2 OHC with automatic transmission.
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